CVT Transmission Disassembly and Reassembly
Special Tools Required
Image Description/Tool Number
9451195.png Reverse Brake Spring Compressor Set 070AF-RJ2A100
310163.png Bearing Driver Attachment, 72 x 75 mm 07746-0010600
3247745.png Attachment, 22 x 24 mm 07746-001A800
310166.png Driver Handle, 40 mm I.D. 07746-0030100
310167.png Bearing Driver Attachment, 30 mm I.D. 07746-0030300
310169.png Driver Handle, 15 x 135L 07749-0010000
1149717.png Bearing Driver Attachment, 62 x 64 mm 07947-6340400
420128.png Fuel Sender Wrench 07AAA-S0XA100
1147398.png Oil Seal Driver Attachment 07GAD-PG40100
310194.png Attachment, 78 x 90 mm 07GAD-SD40101
2599953.png Oil Seal Driver, 65 mm 07JAD-PL9A100
2737627.png Attachment, 70 mm 07LAD-PW50500
310230.png Snap Ring Pliers 07LGC-0010100
310246.png Bearing Driver Attachment, 78 x 80 mm 07NAD-PX40100
609817.png Adjustable Bearing Puller, 45?75 mm 07YAC-0010102*
*: 07YAC-0010102 must be used with a commercially available 3/8"-16 slide hammer.

NOTE:
enu_12713377_2.0 Where icon is shown, click for further information.
Mark or place all removed parts in order in a parts rack so they can be reassembled in their original places.
Keep all foreign particles out of the transmission.


1


3387_3.0_enu_14081582_3.0

enu_12714524_1.0
Replace


2


3387_3.0_enu_14103351_3.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714524_1.0
Replace


3


3387_3.0_enu_14081584_3.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714524_1.0
Replace


4


3387_3.0_enu_13950638_4.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714524_1.0
Replace


5


3387_3.0_enu_14081585_3.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714524_1.0
Replace


6


3387_3.0_enu_14081586_3.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714524_1.0
Replace

1. Transmission Hanger - Remove


2. Filler Cap A - Remove


3. Filler Cap B - Remove


4. Breather Cap - Remove


5. Left Differential Oil Seal - Remove


6. TCM - Remove


7. Transmission Range Switch - Remove


8. CVT Speed Sensor - Remove


9. CVT Drive Pulley Speed Sensor - Remove


10. Torque Converter Turbine Speed Sensor - Remove


11. CVT Driven Pulley Pressure Sensor - Remove


12. Sealing Bolt - Remove


13. Check Bolt - Remove


14. Drain Plug - Remove


15. Transmission Fluid Pan - Remove


16. Magnet - Remove


17. Transmission Fluid Strainer - Remove


18. Transmission Fluid Strainer - Check


1.
Clean the inlet opening (A) of the transmission fluid strainer (B) thoroughly with compressed air.

2.
Check that it is in good condition and that the inlet opening is not clogged.

3.
Test the strainer by pouring clean transmission fluid through the inlet opening, and replace it if it is clogged or damaged.

19. Valve Body Assembly - Remove


1.
Remove the transmission fluid temperature sensor (A).

2.
Disconnect the connectors (B).






3.
Remove the guide plate (A).

4.
Remove the valve body assembly (B) straightly.

NOTE:
Do not remove the bolts with no ? marked on.
Check that the valve body assembly is free of solenoid wire harness A.
Be careful not to damage solenoid wire harness A.

20. 10.9 x 26 mm Pipe - Remove


21. 8 x 133.5 mm Pipe - Remove


22. 12 x 56.7 mm Pipe - Remove


23. Joint Pipe - Remove

NOTE: Be careful not to drop the filter (A).


24. 10.9 x 18.5 mm Pipe - Remove


25. 14.3 x 36.2 mm Pipe - Remove


26. 18 x 18 mm Pipe - Remove


27. Solenoid Wire Harness A - Remove


28. Transmission Fluid Pump - Remove


29. Shift Solenoid Valve O/P - Remove


30. End Cover - Remove


31. 12 x 89 mm Pipe - Remove


32. Lubrication Pipe D - Remove


33. Lubrication Pipe E - Remove


34. 22 mm Sealing Ring - Remove


35. Snap Ring - Remove

1.
Remove the snap ring (A) using commercially available snap ring pliers (B).

36. Driven Pulley Shaft Bearing (End Cover Side) - Remove

1.
Remove the driven pulley shaft bearing (A) using the 45?75 mm adjustable bearing puller and a commercially available 3/8"-16 slide hammer (B).

37. Parking Brake Pawl - Remove


38. Parking Shaft - Remove


39. Parking Pawl Spring - Remove


40. Parking Brake Rod Holder - Remove


1.
Pry down the lock tabs of the lock washer (A).

2.
Remove the parking brake rod holder (B) with the lock washer.

41. Torque Converter Housing - Remove


42. Input Shaft Oil Seal - Remove


43. Right Differential Oil Seal - Remove


44. Oil Guide Plate - Remove


45. Lubrication Plate - Remove


46. Transmission Fluid Pump Drive Sprocket and Transmission Fluid Pump Drive Chain - Remove

1.
While expanding the snap ring (A) using the snap ring pliers, remove the transmission fluid pump drive sprocket (B) and the transmission fluid pump drive chain (C).


2.
Remove the snap ring.

47. Transmission Fluid Pump Driven Sprocket - Remove


1.
Pry down the lock tab of the lock washer (A).

2.
Remove the bearing set plate (B).

3.
Remove the transmission fluid pump driven sprocket (C) by heating the torque converter housing to about 212 °F (100 °C) using a heat gun (D).

NOTE: Do not heat the torque converter housing more than 212 °F (100 °C).

48. Differential Carrier Tapered Roller Bearing Outer Race (Torque Converter Housing Side) - Remove

1.
Remove the differential carrier tapered roller bearing outer race (A) by heating the torque converter housing to about 212 °F (100 °C) using a heat gun (B).

NOTE: Do not heat the torque converter housing more than 212 °F (100 °C).

49. 41 x 76.2 x 1 mm Spacer - Remove


50. 76 mm Thrust Shim - Remove


51. Final Drive Shaft Tapered Roller Bearing Outer Race (Torque Converter Housing Side) - Remove

1.
Remove the final drive shaft tapered roller bearing outer race (A) by heating the torque converter housing to about 212 °F (100 °C) using a heat gun (B).

NOTE: Do not heat the torque converter housing more than 212 °F (100 °C).

52. 80 mm Thrust Shim - Remove


53. Oil Guide Plate - Remove


54. Final Drive Shaft Assembly - Remove


55. Differential Assembly - Remove


56. Detent Spring - Remove


57. Control Shaft and Detent Lever - Remove


1.
Pry down the lock tab of the lock washer (A).

2.
Remove the roller (B).

3.
Remove the control shaft (C) and the detent lever (D).

58. Control Shaft Oil Seal - Remove


59. Manual Valve Body - Remove


60. Manual Valve - Remove


61. Check Ball - Remove

NOTE:
Be careful not to drop the check balls.
Do not use a magnet to remove the check balls, it may magnetize the check balls.

62. Stator Shaft Flange - Remove


63. Stator Shaft - Remove


64. 40 mm Sealing Ring - Remove


65. 47 mm Sealing Ring - Remove


66. 32 x 42 mm Thrust Shim - Remove


67. 29.55 x 45 x 3.62 mm Thrust Needle Bearing - Remove


68. Input Shaft Assembly - Remove

NOTE: Note the depth (A) between the surface of the transmission housing (B) and the clutch guide (C). The recorded value of the depth will be the standard one when installing the input shaft assembly.


69. 27 mm Sealing Ring - Remove


70. 24 mm Sealing Ring - Remove


71. 20 x 24 x 17 mm Needle Bearing - Remove


72. 24.5 x 39.1 x 3.2 mm Thrust Needle Bearing - Remove


73. Ring Gear - Remove


74. Snap Ring - Remove

1.
Remove the snap ring (A) using the snap ring pliers.

75. Cotter Retainer - Remove


76. 32.5 mm Cotter - Remove


77. Sun Gear - Remove


78. Planetary Carrier Assembly - Remove


79. 50 x 65 x 3 mm Thrust Washer - Remove


80. 40 x 63 x 5.5 mm Washer - Remove


81. Reverse Brake - Remove


1.
Remove the snap ring (A).

2.
Remove the reverse brake end-plate (B).

3.
Remove the reverse brake discs (C) and the reverse brake plates (D).

4.
Remove the disc spring (E).

82. Snap Ring - Remove


1.
Put the reverse brake spring compressor attachment (A) on the spring retainer/return spring assembly (B).

NOTE: Be sure the attachment is set over the return springs, not on the reverse brake piston (C).

2.
Install the reverse brake spring compressor plate (D) with facing the UP mark to the upside using bolts (E).

3.
Make sure that the reverse brake spring compressor bolt (F) is properly installed on the dent in the surface of the reverse brake spring compressor attachment.

4.
Compress the return springs using the reverse brake spring compressor until the snap ring securing the spring retainer/return spring can be removed.

5.
Remove the snap ring (G).

6.
Remove the reverse brake spring compressor.

83. Spring Retainer/Return Spring Assembly - Remove


84. Reverse Brake Piston - Remove

1.
Remove the reverse brake piston (A) with the O-rings (B) while applying air pressure to the reverse brake hydraulic circuit hole (C).

NOTE: Cover the hydraulic circuit hole using a shop towel to prevent scatter of the transmission fluid.

85. Final Drive Shaft Tapered Roller Bearing Outer Race (Transmission Housing Side) - Remove

1.
Remove the final drive shaft tapered roller bearing outer race (A) by heating the transmission housing to about 212 °F (100 °C) using a heat gun (B).

NOTE: Do not heat the transmission housing more than 212 °F (100 °C).

86. Differential Carrier Tapered Roller Bearing Outer Race (Transmission Housing Side) - Remove

1.
Remove the differential carrier tapered roller bearing outer race (A) by heating the transmission housing to about 212 °F (100 °C) using a heat gun (B).

NOTE: Do not heat the transmission housing more than 212 °F (100 °C).

87. 41 x 92 x 1 mm Spacer - Remove


88. Snap Ring - Remove

1.
Remove the snap ring (A) using the snap ring pliers.

89. Cotter Retainer - Remove


90. 25.5 mm Cotter - Remove


91. Driven Pulley Shaft Bearing (Transmission Housing Side) - Remove

1.
Remove the driven pulley shaft bearing (A) using a commercially available bearing puller (B) and a commercially available spacer (C).

92. Secondary Drive Gear - Remove

1.
Remove the secondary drive gear (A) using a commercially available bearing puller (B) and a commercially available spacer (C).


NOTE:
enu_12713377_2.0 Where icon is shown, click for further information.
Keep all foreign particles out of the transmission.
When you reassemble the transmission, apply a light coat of clean transmission fluid on all oil seals, O-rings, bearings, and shaft splines. Also soak the forward clutch assembly and the reverse brake discs, in clean transmission fluid for at least 30 minutes prior to installation.
Be careful not to damage the O-rings.


1


3387_3.0_enu_14081592_3.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714524_1.0
Replace


2


3387_3.0_enu_14081593_3.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714505_1.0
Torque: N·m (kgf·m, lbf·ft)
enu_12714524_1.0
Replace


3


3387_3.0_enu_13950666_4.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714505_1.0
Torque: N·m (kgf·m, lbf·ft)
enu_12714524_1.0
Replace


4


3387_3.0_enu_14081594_3.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714505_1.0
Torque: N·m (kgf·m, lbf·ft)
enu_12714524_1.0
Replace


5


3387_3.0_enu_14103352_3.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714505_1.0
Torque: N·m (kgf·m, lbf·ft)
enu_12714524_1.0
Replace


6


3387_3.0_enu_14081596_3.0

enu_12713377_2.0
Detailed information, notes and precautions
enu_12714505_1.0
Torque: N·m (kgf·m, lbf·ft)
enu_12714524_1.0
Replace

1. Secondary Drive Gear - Install

1.
Install the secondary drive gear (A) until it bottoms in the direction shown using the 40 mm I.D. driver handle and the 30 mm I.D. bearing driver attachment.

2. Driven Pulley Shaft Bearing (Transmission Housing Side) - Install

1.
Install the driven pulley shaft bearing (A) until it bottoms using the 40 mm I.D. driver handle and the 30 mm I.D. bearing driver attachment.

3. 25.5 mm Cotter - Install


4. Cotter Retainer - Install


5. Snap Ring - Install

1.
Install the snap ring (A) using the snap ring pliers.

NOTE:
Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.

6. 41 x 92 x 1 mm Spacer - Install

1.
Install the 41 x 92 x 1 mm spacer (A) by aligning the tab (B) with the groove (C).

7. Differential Carrier Tapered Roller Bearing Outer Race (Transmission Housing Side) - Install

1.
Install the differential carrier tapered roller bearing outer race (A) using the 15 x 135L driver handle and the 78 x 90 mm attachment so there is no clearance between the bearing outer race, the 41 x 92 x 1 mm spacer, and the transmission housing.

8. Final Drive Shaft Tapered Roller Bearing Outer Race (Transmission Housing Side) - Install

1.
Install the final drive shaft tapered roller bearing outer race (A) until it bottoms using the 15 x 135L driver handle and the 62 x 64 mm bearing driver attachment.

9. Reverse Brake Piston - Install


10. Spring Retainer/Return Spring Assembly - Install

1.
Install the spring retainer/return spring assembly (A) by aligning their holes (B) with the bosses (C).

11. Snap Ring - Install


1.
Put the reverse brake spring compressor attachment (A) on the spring retainer/return spring assembly (B).

NOTE: Be sure the attachment is set over the return springs, not on the reverse brake piston (C).

2.
Install the reverse brake spring compressor plate (D) with facing the UP mark to the upside using bolts (E).

3.
Make sure that the reverse brake spring compressor bolt (F) is properly installed on the dent in the surface of the reverse brake spring compressor attachment.

4.
Compress the return springs using the reverse brake spring compressor until the snap ring securing the spring retainer/return spring can be installed.

5.
Install the snap ring (G).

NOTE:
Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.

6.
Remove the reverse brake spring compressor.

12. Reverse Brake - Install


1.
Install the disc spring (A).

NOTE: Be sure to install the disc spring with the indented mark (B) facing the upward.

2.
Starting with the reverse brake plate (C), alternately install the reverse brake plates and the reverse brake discs (D).

3.
Install the reverse brake end-plate (E) with the flat side toward the top disc.

4.
Install the snap ring (F).

NOTE:
Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.

13. Reverse Brake Clearance - Adjust

1.
Set a dial indicator (A) on the reverse brake end-plate (B).


2.
Zero the dial indicator with the reverse brake end-plate lifted up to the snap ring (C) by lifting the top disk (D) up.

3.
Release the top disk.

4.
Put the fuel sender wrench on the reverse brake end-plate.

5.
Press the fuel sender wrench down with 39.2 N (4.00 kgf, 8.81 lbf) (the weight of the fuel sender wrench is included) using a force gauge, and read the dial indicator.
The dial indicator reads the clearance (E) between the reverse brake end-plate and the top disc.

NOTE: Take measurements in at least three places, and use the average as the actual clearance.

Standard:
0.9?1.1 mm (0.035?0.043 in)

6.
If the clearance is out of the standard, remove the reverse brake end-plate, and measure its thickness.

7.
Select a new reverse brake end-plate.

Reverse Brake End-Plate
No.
Thickness
2
4.6 mm (0.181 in)
3
4.7 mm (0.185 in)
4
4.8 mm (0.189 in)
5
4.9 mm (0.193 in)
6
5.0 mm (0.197 in)
7
5.1 mm (0.201 in)
8
5.2 mm (0.205 in)
9
5.3 mm (0.209 in)
10
5.4 mm (0.213 in)
11
5.5 mm (0.217 in)
12
5.6 mm (0.220 in)
13
5.7 mm (0.224 in)
14
5.8 mm (0.228 in)
15
5.9 mm (0.232 in)
16
6.0 mm (0.236 in)
17
6.1 mm (0.240 in)
18
6.2 mm (0.244 in)

8.
Install a selected reverse brake end-plate, then recheck the clearance.

14. 40 x 63 x 5.5 mm Washer - Install

NOTE: Make sure the 40 x 63 x 5.5 mm washer is installed in the correct direction.

15. 50 x 65 x 3 mm Thrust Washer - Install


16. Planetary Carrier Assembly - Install


17. Sun Gear - Install


18. 32.5 mm Cotter - Install


19. Cotter Retainer - Install


20. Snap Ring - Install

1.
Install the snap ring (A) using the snap ring pliers.

NOTE:
Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.

21. Ring Gear - Install


22. 24.5 x 39.1 x 3.2 mm Thrust Needle Bearing - Install

NOTE: Make sure the 24.5 x 39.1 x 3.2 mm thrust needle bearing is installed in the correct direction.

23. 20 x 24 x 17 mm Needle Bearing - Install


24. 24 mm Sealing Ring - Install


25. 27 mm Sealing Ring - Install


26. Input Shaft Assembly - Install

1.
Install the input shaft assembly (A) by aligning the clutch discs (B) with the sun gear (C), and aligning the clutch guide (D) with the ring gear (E).





2.
Measure the depth (A) between the surface of the transmission housing (B) and the clutch guide (C), then make sure the measured value of the depth is within the recorded value when removing.

27. 29.55 x 45 x 3.62 mm Thrust Needle Bearing - Install

NOTE: Make sure the 29.55 x 45 x 3.62 mm thrust needle bearing is installed in the correct direction.

28. 32 x 42 mm Thrust Shim - Install


29. 47 mm Sealing Ring - Install


30. 40 mm Sealing Ring - Install


31. Stator Shaft - Install


32. Stator Shaft Flange - Install

NOTE: Align the hole (A) of the stator shaft flange with the dowel pin (B) of the stator shaft when installing the stator shaft flange.


33. Check Ball - Install

NOTE:
Be careful not to drop the check balls.
Do not use a magnet to install the check balls, it may magnetize the check balls.

34. Manual Valve - Install


35. Manual Valve Body - Install


36. Control Shaft Oil Seal - Install

1.
Install the control shaft oil seal (A) to a depth (B) of 0.5?1.5 mm (0.020?0.059 in) below the transmission housing surface (C) using the 15 x 135L driver handle and the 22 x 24 mm attachment.

NOTE: Before installation, apply a light coat of clean transmission fluid to the surface both of the press-fit and the lip that are on the oil seal.

37. Control Shaft and Detent Lever - Install


1.
Install the detent lever (A) by aligning the guide tab (B) of the detent lever with the opening (C) of the manual valve.

2.
Insert the control shaft (D) into the transmission housing and the detent lever, then install the roller (E).

3.
Secure the control shaft and the detent lever with the mounting bolt (F) and the lock washer (G).

4.
Pry up the lock tab of the lock washer.

38. Detent Spring - Install


39. Differential Assembly and Final Drive Shaft Assembly - Install

NOTE: Make sure to assemble the final drive shaft and the final driven gear correctly (Combination A or B) as shown in the chart if either one of them or both are to be replaced. Correct combinations of the shaft and gear can be identified by the presence or the absence of the groove as shown in the chart.


40. Oil Guide Plate - Install


41. 80 mm Thrust Shim - Install


42. Final Drive Shaft Tapered Roller Bearing Outer Race (Torque Converter Housing Side) - Install

1.
Install the final drive shaft tapered roller bearing outer race (A) using the 15 x 135L driver handle and the 78 x 80 mm bearing driver attachment so there is no clearance between the bearing outer race, the 80 mm thrust shim, the oil guide plate, and the torque converter housing.

43. 76 mm Thrust Shim - Install


44. 41 x 76.2 x 1 mm Spacer - Install

1.
Install the 41 x 76.2 x 1 mm spacer (A) by aligning the tab (B) with the groove (C).

45. Differential Carrier Tapered Roller Bearing Outer Race (Torque Converter Housing Side) - Install

1.
Install the differential carrier tapered roller bearing outer race (A) using the 15 x 135L driver handle and the 72 x 75 mm bearing driver attachment so there is no clearance between the bearing outer race, the 41 x 76.2 x 1 mm spacer, the 76 mm thrust shim, and the torque converter housing.

46. Transmission Fluid Pump Driven Sprocket - Install


1.
Install the transmission fluid pump driven sprocket (A).

2.
Install the bearing set plate (B) with the lock washer (C).

3.
Pry up the lock tab of the lock washer.

47. Transmission Fluid Pump Drive Sprocket and Transmission Fluid Pump Drive Chain - Install

1.
Install the snap ring (A).

NOTE:
Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.


2.
While expanding the snap ring using the snap ring pliers, install the transmission fluid pump drive sprocket (B) and the transmission fluid pump drive chain (C).

NOTE:
Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.

48. Lubrication Plate - Install


49. Oil Guide Plate - Install


50. Right Differential Oil Seal - Install

1.
Install the right differential oil seal (A) flush with the torque converter housing using the 65 mm oil seal driver.

NOTE: Before installation, apply a light coat of clean transmission fluid to the surface both of the press-fit and the lip that are on the oil seal.

51. Input Shaft Oil Seal - Install

1.
Install the input shaft oil seal (A) flush with the torque converter housing using the 15 x 135L driver handle and the 78 x 90 mm attachment.

NOTE: Before installation, apply a light coat of clean transmission fluid to the surface both of the press-fit and the lip that are on the oil seal.

52. Torque Converter Housing - Install

NOTE:
Tighten the torque converter housing mounting bolts in a crisscross pattern in at least two steps.
Be careful not to drop the oil guide plate.

53. Parking Brake Rod Holder - Install


1.
Install the parking brake rod holder (A) with the lock washer (B).

2.
Pry up the lock tabs of the lock washer.

54. Parking Brake Pawl, Parking Shaft, and Parking Pawl Spring - Install

1.
Install the parking brake pawl (A), the parking shaft (B), and the parking pawl spring (C) as shown.

55. Driven Pulley Shaft Bearing (End Cover Side) - Install

1.
Install the driven pulley shaft bearing (A) until it bottoms using the 15 x 135L driver handle and the 70 mm attachment.

56. Snap Ring - Install

1.
Install the snap ring (A) using commercially available snap ring pliers (B).

NOTE:
Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.

57. 22 mm Sealing Ring - Install


58. Lubrication Pipe D and E - Install

1.
Install lubrication pipes D and E as shown.

59. 12 x 89 mm Pipe - Install


60. End Cover - Install

NOTE: Tighten the end cover mounting bolts in a crisscross pattern in at least two steps.

61. Shift Solenoid Valve O/P - Install


62. Transmission Fluid Pump - Install

NOTE: Align the guide pin (A) of the transmission fluid pump with the guide hole (B) of the stator shaft flange.


63. Solenoid Wire Harness A - Install


64. 18 x 18 mm Pipe - Install


65. 14.3 x 36.2 mm Pipe - Install

NOTE: You can install the pipe regardless of its direction.

66. 10.9 x 18.5 mm Pipe - Install


67. Joint Pipe - Install

NOTE:
The joint pipe has the filter (A). The filter end should face the valve body assembly side.
Be careful not to drop the filter.

68. 12 x 56.7 mm Pipe - Install

NOTE: You can install the pipe regardless of its direction.

69. 8 x 133.5 mm Pipe - Install


70. 10.9 x 26 mm Pipe - Install


71. Valve Body Assembly - Install


1.
Install the valve body assembly (A) straightly.

NOTE: Do not pinch solenoid wire harnesses A and B.

Bolt
Length
B
90 mm (3.54 in)
C
80 mm (3.15 in)
D
65 mm (2.56 in)
E
55 mm (2.17 in)
F
40 mm (1.57 in)

2.
Install the guide plate (G).






3.
Make sure each branch of solenoid wire harness A goes through the appropriate location, especially as shown, one (B) must be located to the inside from the other (C).

4.
Connect the connectors (D).

5.
Install the transmission fluid temperature sensor (E).

72. Transmission Fluid Strainer - Install

NOTE: Do not pinch solenoid wire harnesses A and B.

73. Magnet - Install


74. Transmission Fluid Pan - Install

NOTE:
Tighten the transmission fluid pan mounting bolts in a crisscross pattern in at least two steps.
Do not pinch solenoid wire harnesses A and B.

75. Drain Plug - Install


76. Check Bolt - Install


77. Sealing Bolt - Install


78. CVT Driven Pulley Pressure Sensor - Install


79. Torque Converter Turbine Speed Sensor - Install


80. CVT Drive Pulley Speed Sensor - Install


81. CVT Speed Sensor - Install


82. Transmission Range Switch - Install

1.
Turn the control lever (A) to the P position.

NOTE: Do not use the control shaft (B) to adjust the shift position. If the control shaft tips are squeezed together, it will cause a faulty signal or position due to play between the control shaft and the transmission range switch.


2.
Turn the control lever back two clicks to the N position.

3.
Set the transmission range switch (C) to the N position. Align the cutouts (D) on the rotary-frame with the N positioning cutouts (E) on the transmission range switch, then put a 2.0 mm (0.079 in) feeler gauge blade (F) in the cutouts to hold the transmission range switch in the N position.

NOTE: Be sure to use a 2.0 mm (0.079 in) feeler gauge blade or equivalent to hold the transmission range switch in the N position.

4.
Loosely install the transmission range switch gently on the control shaft while holding it in the N position with the 2.0 mm (0.079 in) feeler gauge blade.

5.
Tighten the bolts (G) on the transmission range switch while you continue holding the N position.

NOTE: Do not move the transmission range switch when tightening the bolts.

6.
Remove the feeler gauge.

7.
Install the control shaft cover (H).

83. TCM - Install


84. Left Differential Oil Seal - Install

1.
Install the left differential oil seal (A) flush with the transmission housing using the 15 x 135L driver handle and the oil seal driver attachment.

NOTE: Before installation, apply a light coat of clean transmission fluid to the surface both of the press-fit and the lip that are on the oil seal.

85. Breather Cap - Install

NOTE: Be sure to install the suction hole of the breather cap to the torque converter side.

86. Filler Cap B - Install

NOTE: Turn the lever toward the front of the vehicle, and install it.

87. Filler Cap A - Install

NOTE: Turn the lever toward the front of the vehicle, and install it.

88. Transmission Hanger - Install